USM550 Ultrasonic Sewing Device

Programmable and innovative ultrasonic sewing machines USM550 combines all the physical advantages of ultrasonic welding with the conventional sewing experience. Standard or custom-made anvil wheels can realize smooth and even seams. Continuous ultrasonic sewing machine for welding pleated filter elements in thermoplastic fabric or in cellulose with an adhesive film. The machine may be adjusted be er and more specifically to the material at hand and increases the process reliability when welding and cutting to weld seams.

• Low energy consumption
• High production speed
• High wear comfort due to smooth seam
• No emissions or fumes with most materials
• No start/stop marks
• Inaudible operating

• Ultrasonic generator control power and amplitude constantly
• Automatic amplitude stabilization and frequency auto-tuning during working
• Ultrasonic frequency of 35Khz and power of 600W
• Ultrasonic amplitude from 50-100%
• Sonotrode made of steel or titanium up to 10 mm
• Standard or custom-made anvil wheels for smooth and even seams

• 7”touch screen monitor
• Single programmable automation controller (PAC)
• Embedded ARM programming software is user friendly
• Stable memory for storage of up to 999 programs
• All parameters controlled electronically (power, amplitude, speed and pressure)
• Highly controllable welding that produces reliable consistent results
• Multi-language operation system

• Generator:400-800 Watt
• Sonotrode: Titan roll seam sonotrode 104 mm diameter
• Sonic converter: Hybrid converter with spinning transformer
• Seam width:1-10 mm
• Clearance:400 mm
• Welding pressure:0-400N
• Power supply: 220V,50/60Hz,16A (option: 110 V, 50/60 Hz)
• Welding speed:0.5-20.0m/min,10.0m/min(standard)
• Standards: CE certificate

This solution is designed for fine C&S-seam with its high strength.The ultrasonic sonotrode is made of steel up to 10mm width. This will reduce wear and associated costs greatly.

• Two manufacturing processes cut and seal in one operation
• Differently shaped anvil-wheels provide optimal seam-quality
• High wearing comfort of welded materials
• Minimum seam width at high firmness

This solution features two anvil wheels: one for cutting and sealing and the other one to realize the second weld seam.The two wheels are still running in sync with individual pressure separately. This design increases the process reliability specifically. The minimum distance between weld seam and cutting is around 1 mm.

• Edge cutting and sealing and a second weld seam as reinforcement in one operation
• Differently shaped anvil-wheels provide optimal seam-quallity
• High wearing comfort of welded materials
• Distance of the edge to of the weld-seam is always equal to 100%